Are annual racking inspections compulsory in Australia?

Yes. Under AS4084:2023 – the Australian standard for steel storage racking – all selective pallet racking must be inspected every 12 months. It’s not a recommendation, it’s a requirement. On top of that, work health and safety legislation requires employers to maintain a safe working environment and racking falls squarely within that obligation.

Can my own staff carry out the annual racking inspection?

No. AS4084:2023 is clear on this – the annual inspection must be carried out by a competent person (as defined by AS4084) Your staff can and should carry out regular weekly checks, but those don’t satisfy the requirement for an annual independent inspection. The two serve different purposes and one can’t replace the other.

What are the penalties for non-compliance with AS4084?

They’re significant. For serious breaches involving recklessness and risk of serious harm, companies can be fined up to $3 million, and individuals up to $600,000 – with the possibility of imprisonment. Even for less serious breaches, fines for companies can reach $500,000. Beyond the financial penalties, a racking collapse that injures a worker carries consequences that go well beyond what any fine can measure. An annual inspection is a straightforward way to stay on the right side of all of it.

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Racking standards and your legal obligations

Why are there safety standards for steel storage racking?

Warehouses statistically have a higher rate of serious workplace injury. Poorly maintained and non-compliant racking are the most common reasons why.

Racking standards exist because the consequences of a racking failure can be severe.

A racking collapse can trigger a workplace investigation, shut down operations and even cause fatalities. An annual independent inspection program is one of the most effective ways to keep your team safe and your operation running.

The Australian Standard AS4084 rules are simple (but not optional)

If you operate a warehouse with steel storage racking, your business has legal obligations that must be complied with. The most recent Australian standards update AS4084.2:2023, made some important changes. Here’s what you need to know.

Annual inspections are mandatory. All selective pallet racking must be inspected every 12 months.

Inspectors must be competent. The standard specifies that inspections can only be carried out by people with the right training and experience.

Records must be kept. All inspection and repair records need to be maintained for the life of the racking system. No records means no proof of compliance.

We know the racking standards rules inside and out

Our expertise isn’t a claim, it’s a credential. Decades of real data and delivery backs every word. IRIA has been a contributing member of the AS4084 standards committee since its inception. That depth of knowledge is what separates us from someone with a checklist. Our inspectors are trained to our own standard and we never cut corners, because our reputation depends on every report we put our name to.

Our site safety checklist includes additional recommendations for optimal site safety.

Your legal duties

Beyond the human toll, a racking collapse can expose an Australian company to WHS investigations and prosecutions. This includes possible industrial manslaughter charges and multi-million-dollar fines under harmonised WHS laws. As well as damaged stock, business interruption, rising insurance costs, compensation claims and reputational damage.

Under Work, Health and Safety legislation employers must provide and maintain a safe working environment. The relevant regulations classified racking as Plant which means it falls squarely within your obligations. The penalties for serious breaches are significant – up to $3 million for companies and $600,000 for individuals. An annual racking inspection is considerably cheaper.

How IRIA can help you comply with the racking standards

An annual independent racking inspection with IRIA satisfies the AS4084.1:2023 requirement for a trained, competent inspector. When we inspect your racking, we apply the very standard we helped develop. Every inspection is fully documented and available through IRIA’s own online platform RackMaster ^® – so your compliance records are always up to date and easy to access.

View the laws applicable in each Australian state.

Victoria

Act: Occupational Health and Safety Act 2004
Regulation: Occupational Health and Safety Regulations 2017
Codes: Victorian compliance codes
Regulator: WorkSafe Victoria. They’re responsible for inspecting workplaces, providing advice and help, and handing out notices and penalties where necessary.
New South Wales

Act: Work Health and Safety Act 2011
Regulation: Work Health and Safety Regulation 2025
Codes: NSW codes of practice
Regulator: SafeWork NSW
Queensland

Act: Work Health and Safety Act 2011
Regulation: Work Health and Safety Regulation 2011
Codes: Queensland codes of practice
Regulator: Workplace Health and Safety Queensland
South Australia

Act: Work Health and Safety Act 2012
Regulation: Work Health and Safety Regulations 2012
Codes: SA codes of practice
Regulator: SafeWork SA
Western Australia

Act: Work Health and Safety Act 2020
Regulation: Work Health and Safety (General) Regulations 2022
Codes: WA codes of practice
Regulator: WorkSafe WA
Australian Capital Territory

Act: Work Health and Safety Act 2011
Regulation: Work Health and Safety Regulation 2011
Codes: ACT codes of practice
Regulator: WorkSafe ACT
Tasmania

Act: Work Health and Safety Act 2012
Regulation: Work Health and Safety Regulations 2022
Codes: Tasmanian codes of practice
Regulator: WorkSafe Tasmania
Northern Territory

Act: Work Health and Safety (National Uniform Legislation) Act 2011
Regulation: Work Health and Safety (National Uniform Legislation) Regulations 2011
Codes: NT codes of practice
Regulator: NT WorkSafe

As well as meeting Australian standards, IRIA carry out inspections for the following International standards:

Canada: CSA A3441, 1-05
Europe: EN 15635 & EN15620
Europe (users code): FEM 10.2.04
New Zealand: AS4084.1 and AS4084.2
United Kingdom: BS -EN 15512:2009
United Sates of America: RMI -MH16.1:2008

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Not sure your inspection program meets the current standard? Contact IRIA to find out.

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Are annual racking inspections compulsory in Australia?

Yes. Under AS4084:2023 – the Australian standard for steel storage racking – all selective pallet racking must be inspected every 12 months. It’s not a recommendation, it’s a requirement. On top of that, work health and safety legislation requires employers to maintain a safe working environment and racking falls squarely within that obligation.
Can my own staff carry out the annual racking inspection?

No. AS4084:2023 is clear on this – the annual inspection must be carried out by a competent person (as defined by AS4084) Your staff can and should carry out regular weekly checks, but those don’t satisfy the requirement for an annual independent inspection. The two serve different purposes and one can’t replace the other.
What are the penalties for non-compliance with AS4084?

They’re significant. For serious breaches involving recklessness and risk of serious harm, companies can be fined up to $3 million, and individuals up to $600,000 – with the possibility of imprisonment. Even for less serious breaches, fines for companies can reach $500,000. Beyond the financial penalties, a racking collapse that injures a worker carries consequences that go well beyond what any fine can measure. An annual inspection is a straightforward way to stay on the right side of all of it.